Contact
DEMMELER Maschinenbau GmbH & Co. KG
Alpenstraße 10
87751 Heimertingen
Germany
Tel: +49 (0) 8335 / 9859-0
info(at)demmeler.com
www.demmeler.com
DEMMELER base rails – for big projects!
Our flexible clamping system grows with your tasks. The modular structure of the base rail system offers you the greatest possible freedom for the production of bigger than normal components.
A grid system of any size adapted to your product portfolio can be installed in your production hall. This provides you with a level installation surface over the entire area, including grid bores. The rail system is installed according to your requirements. Several versions are available to you, for example overfloor or underfloor installation. The advantage of underfloor installation is that the entire work area around the rail system is accessible for persons and vehicles.
This accessibility makes work easier, reduces the risk of accidents and thereby boosts safety and increases efficiency in manufacturing. You have access to the comprehensive selection of Demmeler accessories to set up your clamping fixtures on the rail system.
Rail system
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Support and base rail
Bearing load per metre up to 16 tons, precise positioning with D28 bores in a 100 mm grid
Price on requestplus VAT
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Support and base rail XL
Bearing load per metre up to 30 tons, suitable for very heavy-duty and all standard applications
Price on requestplus VAT
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Support and base rail LINEAR
Bearing load per metre up to 16 tons, shifting the system components after setup even under load
Price on requestplus VAT
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Base rail ROUND
Bearing load per metre up to 10 tons, shifting the system components after setup even under load, ideal for pallet changeover systems
Price on requestplus VAT
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Support and base rail DUO
Bearing load per metre up to 20 tons, shifting the system components after setup even under load
Price on requestplus VAT
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Price on requestplus VAT
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Price on requestplus VAT
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Price on requestplus VAT
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Price on requestplus VAT
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Price on requestplus VAT
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Leg for spacer block
Connecting elements between spacer block U-form or 3D worktable and support and base rail
Price on requestplus VAT
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Price on requestplus VAT
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Holding frame
In combination with pivoting leg or in lengthwise and crosswise direction on the support and foundation track
Price on requestplus VAT
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Guiding carriage
Superstructures can be shifted even under load, tip-resistance thanks to wrap-around guide
Price on requestplus VAT
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Guiding wagons
Superstructures can be shifted even under load, extremely smooth-running thanks to ball bearings, roller in hardened version
Price on requestplus VAT
System overview
Accuracy
The best accuracy for your large-scale components thanks to an even clamping surface across the entire work area.
Flexible
Combine all system components in conjunction with your rail system.
Quality
The highest quality with optional laser measuring of your rail system.
Modular
An exact bore grid over long distances from A to Z. Reproduce the system accuracy with your work pieces.
Equipment options
Also compatible with:
3D welding table
Table leg for spacer block
Shifting foot
Holding frame
Guiding carriage
Guiding wagon
From planning to final acceptance
The Demmeler experts support you from planning your production facilities to manufacturing. We contribute our know-how from numerous successful projects. You receive the support of our competent team, helping you make the right decisions starting in the planning phase.
Experienced fitters and technicians will examine the floor characteristics and evenness by request, and offer tips on preparatory measures. Our assembly teams look after professional installation and the alignment of the base rail system. Training for your production team guarantees proper use of the equipment.
Planning, installation and acceptance – everything from one source
Requirements are coordinated with the customer in close cooperation with our technicians and distribution partners. By request we manage the entire project for a turnkey solution. Alternatively you can also implement specific assembly sections yourself. Give us the task, we develop the right solution for you!
Inventory
• Inventory of the floor characteristics
• Determination of local conditions (accessibility, transport etc.) using a checklist
• Establishing the configuration and implementation of the
rail system
Preparation
• For example, floor preparation for underfloor installation
• Milling grooves according to the installation situation
Assembly
• Highly accurate templates are used for an exact installation
• We loan you an assembly set with templates free of charge if you want to install the system yourself
• Mounting materials (set of screws, dowels and shims) are included in the scope of delivery for the base rail
• As a rule of thumb, the installation time is about one hour per running metre.
Measuring
• The required accuracy is ensured during installation with laser measuring tools
Options
• Grouting shafts and grooves after measuring
• Installation of gratings and ramps
• Installation of plugs
Acceptance
• Preparation of an acceptance record
• Handover to production
• Annual maintenance and an inspection can be offered by request
To make things round smoothly
If your work pieces are round or circular, we have the right solution for you with the star-shaped arrangement of our modular rail system. The diameter of the clamping devices is flexible and adaptable within the grid system.
Transforming the hall floor into a stress field
With the permanently installed floor plates, you can transform your hall into a giant clamping system. Ideal for large and heavy work pieces.
Installation type
The floor plates are suitable for overfloor and underfloor installation - depending on your preferences!
Limitless
Increase the size of your work surface as desired by connecting floor plate elements.
Stability
Ultimate stability by anchoring to the hall floor.
Complexity
Continuous clamping surface with system grid for large, complex set-ups.
For projects beyond the edge of the table
Those who think in big dimensions like the company Liebherr need equipment that offers numerous possibilities.
With the flexible base rail system, Demmeler is the ideal partner for the crane manufacturer of world renown. Thanks to modular expandability, the base rail system is suitable for the production of components with a length of 80 metres and more. The highest accuracy of fit is guaranteed thanks to minimal tolerances. This not only makes the trouble-free final assembly of the individual elements on the construction site easier, it also guarantees safe and smooth operation of the cranes.
Thanks to the sophisticated displacement system, the setup times for different types of components are reduced. With the comprehensive selection of accessories, an endless number of fixtures can be realised quickly and safely.
