Contact
DEMMELER Maschinenbau GmbH & Co. KG
Alpenstraße 10
87751 Heimertingen
Germany
Tel: +49 (0) 8335 / 9859-0
info(at)demmeler.com
www.demmeler.com
COBOT WeldSpace 4.0® TABLE 24/12:
The complete package for a quick and professional introduction to automated welding
In the future, advances in digitalisation and automation will also change the processes in welding production. Particularly in the manual welding of classic sheet metal components, the new technology – welding with collaborative robots – can eliminate the need for valuable skilled workers to perform tiring routine and repetitive tasks. With the COBOT WeldSpace 4.0® from DEMMELER, even small and medium-sized companies can get to grips with automated and professional welding production in next to no time thanks to the fast commissioning and extremely simple programming. Whether individual parts, parts from series production, or small batch sizes with a large variety of parts, you save time in welding and reworking. The fully equipped welding cell with welding robot and welding technology offers unique modularity and flexibility in the smallest possible space with four possible workspaces – SPACE A, A1–A2 and Space B.
Automated welding in shuttle operation
- The automatic enclosure movement makes it possible to work in multi-station mode
- While the robot is welding on one side, the operator – protected by retractable roller doors with aluminium cladding and integrated welding protection glass – can set up and reclamp on the other side in parallel (two-station operation)
- With this extension set, the SPACE A workspace can optionally be divided in the centre into two workspaces – SPACE A1 and SPACE A2. This makes it possible to operate the welding cell in three-station mode
Unparalleled product benefits
Integrated and professional high-performance welding system
FRONIUS Robot welding equipment
Universal Robots UR e-Series
The UR10e offers the highest accuracy and reliability with maximum sensitivity. Eliminate the need for your staff to perform dirty, dangerous and monotonous work and increase productivity by saving time
Central control unit
The DEMMELER WeldSpace 4.0® user interface guides you step by step to perfect welding results
Highest safety standard
Automatically moving protective enclosure with two roller shutter doors (aluminium cladding with viewing elements made of protective welding glass)
Extensive protected job library
More than 100 protected welding jobs including all important parameters tailored to the material, power source, welding process and torch – whether you're welding in the thin aluminium sheet sector or in steel construction
Two-axis manipulator
Modular two-axis manipulator with a load capacity of up to 500 kg for professional workpiece clamping and circumferential seam welding with the rotary axis
Extension set of SPACE A into SPACE A1 / A2
With this extension set, the SPACE A workspace can be divided into two workspaces – SPACE A1 and SPACE A2. This makes it possible to operate the welding cell in three-station mode
Movable gantry makes crane loading possible
Workpieces are easily loaded for set-up and reclamping, including by crane
Maximum flexibility with the equipment
Depending on your requirements, choose from the extensive equipment options of the COBOT WeldSpace 4.0®
Unique programming and operating concept
With the DEMMELER WeldSpace 4,0® Software, you can create complex welding programs intuitively without explicit programming knowledge
WeldSpace 4.0® Software – Extremely simple programming
Specially developed software with many functions which – together with the innovative three- button handle – takes the hassle out of creating complex welding programs. The software guides the operator intuitively through the menu and with the three-button handle, waypoints and spot welds can be transferred directly into the program. Planes can also be selected on the three-button handle to facilitate precise positioning at the selected point. Other functions such as FREEDRIVE (free movement of all axes), LIN (movement in one plane) and ROT (rotate around the ToolCenterPoint TCP) are a matter of course. An extensive job library that can be expanded at any time, in which parameters and characteristic curves for typical welding applications are stored, leads to the perfect welding result.
WeldSpace 4.0® Software
COBOT WeldSpace 4.0® "line seam" software option
- With this tool, you can create line seams or tack seams by entering the weld seam length and the gap, also circularly, without much programming effort
- With the COBOT, you only have to calibrate the start and end points of the weld seam; the tool takes care of the division of the line seams or tacking points
COBOT WeldSpace 4.0® "weave" software option
- With this tool, you can create perfect weave seams for linear as well as circular weld seams
- Simply calibrate the start and end points with the COBOT and enter the weave length and width, as well as the delay time, to define the weave seam
- This function can be used, for example, to create larger weld seams in one layer or to bridge gap seams
COBOT WeldSpace 4.0® "several identical workpieces" software option
- This function is used to move and rotate individual seams and to have these programs executed in a different location
- This function can be used to program workpieces once and execute them several times (weld several identical workpieces)
The new COBOT WeldSpace 4.0® welding cell from DEMMELER comes with everything you need
Multiple parts, including different ones, can be welded simultaneously using the COBOT WeldSpace 4.0. The automatic enclosure movement makes it possible to work in multi-station mode and enables set-up, reclamping and welding to be performed in parallel
Basic equipment
DEMMELER 3D welding table
Optionally in all system sizes D16, D22 or D28 from DEMMELER
LED strips
On all side corners signify processes and machine statuses
Smart Toolbox
With three lockable drawers, clamping tools are stored within easy reach
DEMMELER WeldSpace 4.0® Software
With just three buttons on the multi-function handle almost everything can be programmed
Universal Robots UR e-Series
Latest collaborative robot UR10e with six axes and force-torque sensor mounted overhead on gantry
Connection options for a central production facility exhaust system
On the left or right side and two at the top of the system
Special equipment
Extension set SPACE A into SPACE A1 / A2
With this extension set, the SPACE A workspace can optionally be divided into two workspaces – SPACE A1 and SPACE A2.
Two-axis manipulator
Modular two-axis manipulator up to 500 kg payload for professional workpiece handling and circumferential seam welding with the rotary axis
Integrated and professional high-performance welding system
FRONIUS Robot welding equipment
Optional accessories
Torch cleaning station
Optimum and reliable cleaning of the gas nozzle ensures a reliable welding process and increases system availability
MobiAirClean D1 welding fume extraction system
The automatic cleaning system makes the mobile filter system ideal for welding work which involves non-alloy and alloyed steels, galvanised materials and aluminium and produces a high volume of fumes
Network camera
Check and document welding results by means of live transmission and videos. Access and control using a robust industrial tablet with preinstalled Fronius WeldConnect app
Control panel terminal
Perfect storage option for the UR control panel, enabling button, Fronius panel and industrial tablet. Extra heavy design prevents tipping over and, with the brakes on each castor, the terminal stays where you need it
