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DEMMELER Maschinenbau GmbH & Co. KG

Alpenstraße 10
87751 Heimertingen
Germany

Tel: +49 (0) 8335 / 9859-0
info(at)demmeler.com
www.demmeler.com

デメラーの3D作業テーブル - どんな用途にも最適のソリューション

汎用性の高い3D作業テーブルは縦・横両方向に使用可能で、ありとあらゆる用途に対応しています。配置・連結が自由なモジュール式となっているため、短時間で正確にハウジング、フレーム、サイドバー、コンソール、スロープ、階段部、ゲート、制御盤キャビネット、カバープレートなどの加工品を仕上げることができます。これで手間・コストのかかる従来型の設備はもう必要ありません。このシステムを使うことで、どんな加工品でも短時間で正確に調整し・寸法に忠実に固定可能です。また、各溶接部品をシステムにしっかりクランプしたまま作業を行うことができるので、作業効率が大幅にアップします。

3D作業テーブル


System: All Systems D28 D22 D16

どんなアプリケーションにも最適な3D作業テーブル
インテリジェントなシステムグリッドが生産性を向上

D28 / 毎日の溶接作業・大型溶接構造物向け

  • グリッド 50 x 50 mm
  • 側面に3列のボア、上と下はグリッド 50 mmの列、真ん中にグリッド 100mmの列
  • 対角線ボアグリッド 100 x 100 mm
  • 側面に3列のボア、上と下はグリッド 50 mmの列、真ん中にグリッド 100mmの列
  • グリッド 100 x 100 mm
  • 側面に3列のボア、上と下はグリッド 50 mmの列、真ん中にグリッド 100mmの列
  • グリッド 100 x 100 mm
  • システムボア(グリッド 100 mm x 100 mm)付き、高さ約25 mmのテーブルトップ

D22 / 軽いものや中程度の規模の作業向け

  • グリッド 50 x 50 mm
  • 側面に3列のボア、対角線ボアグリッド 50 x 50 mm
  • 対角線ボアグリッド 100 x 100 mm
  • 側面に2列のボア、グリッド 50 mm

D16 / 細金細工用途向け

  • 対角線ボアグリッド 50 x 50 mm
  • 側面に3列のボア、上と真ん中と下にグリッド 50 mmの列
  • グリッド 50 x 50 mm
  • 側面に3列のボア、上と真ん中と下にグリッド 50 mmの列

デメラー作業テーブルの利点

当社の3Dクランピングシステムを使えば、どんな課題にも、加工品のクランプ・位置決めの適切なソリューションが見つけられます。加工品を最適に位置決めすれば、作業の精度だけでなく効率もはるかに向上します。インテリジェントなシステムグリッドのおかげでクランプの無限の可能性が拡がります。 

最大耐荷重

弊社の作業テーブルはいずれも大きめのデザインで安定感も抜群、基本的にFEM(有限要素法)計算によって最適化可能です

高精度目盛り

X、Y方向を示す軸標識のほかどのテーブルにも高精度目盛り入り

面取り加工

ボルトとクランプを挿入しやすいだけでなく、システムボアに極度の負担がかかったりアルミニウム使用時でもテーブル表面の材質バックリングを防いでくれます

ボアグリッドを追加

側面に追加されたボアでさらにクランプの可能範囲が拡がります。 

スリーブ付きの脚

脚のスリーブ部分によって溶接ホースの絡みつきを防ぎ、ケーブルホースの磨耗を防ぎます。それにより、アース用コネクターの快適な利用が可能になります。またスピンドルスクリューを汚れや磨耗から守ります。微調整可能で簡単にしっかり固定できます。

デメラーの頑丈な材質 – 最も硬度の高い要件にも対応

  • 少ない磨耗

  • スパッターの付着防止

  • 極めて頑丈で長寿命

  • <最高の表面特性

DemontXBlack 760

頑丈な原料物質を使用し、特別に溶接作業テーブル向けに最適化されたデメラー独自の新しい硬化プロセスを採用。優れた材料特性を実現し、作業テーブルは磨耗に強く、耐用年数も長くなっています。

DemontXBlack 890

テーブルトップに高合金原料物質を使用し、特別に最適化されたデメラー独自の硬化プロセスを採用することによって、最高の材料特性を達成し。高合金原料物質と特殊硬化プロセスを組み合わせることによって、最高の溶接特性が可能になります。

  DemontXBlack 890 DemontXBlack 760 SOLID
荷重 高い耐荷重 • • • • • • • • • • • • • • •
平面度 最高の加工品品質 • • • • • • • • • • • • • •
伝導性 アース用コネクター使用時に最高の溶接結果 • • • • • • • • • • • • •
基本硬度 高い衝撃強度を実現 • • • • • • • • • • • •
表面硬度 スパッターに対する耐性 • • • • • • • • • • • •

• • • • • = 最高
• = 可

用途に合わせて脚の選択が可能

テーブルには標準脚が付いています。極めて頑丈な仕様によって脚1本につき3,000 kgという最大の積載能力。脚のスリーブ部分によって溶接ホースの絡みつきを防ぎ、ケーブルホースの磨耗を防ぎます。それにより、アース用コネクターの快適な利用が可能になります。またスピンドルスクリューを汚れや磨耗から守ります。微調整可能で簡単にしっかり固定できます。

簡単にしっかり固定

± 30 mmの微調整可能

またはご希望の脚を選択してください。

Table of contents

  1. What is a welding table and what is it used for?
  2. What types of welding tables are there?
  3. What are the advantages of a welding table?
  4. What should I look for when buying a welding table?
  5. What sizes and designs are available?
  6. How much does a welding table cost?
  7. How do I properly maintain a welding table?
  8. What accessories are available for welding tables?

What is a welding table and what is it used for?

A welding table is a special work surface used in metalworking and manufacturing to precisely position and join workpieces. Welding tables provide the stability and flexibility required for different welding processes. The 3D welding table was invented by DEMMELER. This innovative table revolutionises the way welding work is carried out by offering three-dimensional adaptability for positioning and fixing workpieces. With its modular design, DEMMELER's 3D welding table enables efficient and precise machining of complex geometries, resulting in a significant improvement in productivity and quality.

What types of welding tables are there?

There are various types of welding tables, including:

  • Modular welding tables: Flexibly expandable with extensive accessories, ideal for individual work requirements.
  • Static welding tables: In fixed sizes and designs, suitable for standardised work.
  • High-strength welding tables: Made from robust materials such as steel, for demanding industrial applications.
  • Portable welding tables: Mobile with heavy-duty wheels, perfect for use in different locations.
  • Height-adjustable welding tables: Adjustable table height (manual or electric) for an ergonomic working position

What are the advantages of a welding table?

A welding table offers numerous advantages that can improve both the efficiency and quality of welding work. Here are some of the most important advantages:

  • Stability and security: A welding table is usually robust and stable, which creates a safe working environment. This reduces the risk of accidents and injuries during welding.
  • Ergonomics: Welding tables are often designed to provide a comfortable working height, which reduces operator fatigue and promotes better posture.
  • Flexibility: Many welding tables have adjustable or modular components that make it easy to handle different workpieces and welding positions.
  • Precision: A well-designed welding table enables more precise alignment and positioning of workpieces, resulting in higher welding quality.
  • Accessibility: Welding tables often provide sufficient space to keep tools and materials within reach. This improves efficiency and reduces search times.
  • Easy handling of workpieces: Many welding tables are equipped with devices that make it easier to hold and secure workpieces, which makes work faster and safer.
  • Heat dissipation: Welding tables are often made of materials that allow good heat dissipation, reducing the risk of deformation or fire hazard.
  • Versatility: Welding tables can be used for various welding processes (e.g. MIG, TIG, electrode welding) and are often equipped with accessories that allow them to be adapted to different applications.
  • Cleanliness and tidiness: A welding table helps to keep the work area organised and clean, which can increase productivity.
  • Investment in quality: A high-quality welding table can extend the service life of tools and machines, as it enables gentle handling and processing of materials.

What should I look for when buying a welding table?

When purchasing a welding table, you should pay attention to the following points:

  • Material quality: High-quality steel ensures durability.
  • Size and work surface: Suitable for the planned workpieces and work requirements.
  • Modularity: Expandability through accessories and add-ons.
  • Stability and load capacity: Suitable for heavy workpieces.
  • Accessory compatibility: Fixing points, rails, brackets.
  • Value for money: Quality should be the main focus in order to ensure long-term satisfaction.

What sizes and designs are available?


Welding tables are available in various sizes, from small table tops (e.g. 1000 x 500 mm) to standard sizes (e.g. 2000 x 1000 mm, 2400 x 1200 mm) to large work surfaces (e.g. 4000 x 2000 mm, 4800 x 2400 mm). In addition, several 3D welding tables can be connected to each other directly or with spacers. This creates one or more workstations that are precisely tailored to the workpieces to be processed. They are available in different heights, usually between 850 and 950 mm.

How much does a welding table cost?

Prices vary depending on size, material, features and manufacturer. A simple, small welding table can cost from around 500 Euro, while professional, large and modular systems can range from 1,000 to 5,000 Euro or more. It is worth investing in quality to ensure durability and safety.

How do I properly maintain a welding table?

To maximise the service life of your welding table:

  • Cleaning: Regularly remove dirt, dust and spark residue, for example with a bench stone and a round brush.
  • Protection against corrosion: Treat the welding table regularly with a welding table protective spray.
  • Surface care: Check surfaces for damage.
  • Check accessories: Check bolts and other accessories for wear.
  • Storage: If not in use for a prolonged period, store in a dry place.

What accessories are available for welding tables?

The clamping devices used in welding should be suitable for a variety of clamping tasks and should also be easy to integrate and expand. DEMMELER's multifunctional tool can be combined in any way you like. This means that significantly less equipment is needed to clamp workpieces. The accessories make the welding table even more versatile:

  • Patented PPC bolt: For precise fixing of workpieces thanks to polygonal spreader elements for maximum clamping force
  • Spacer blocks: Whether as a frame, fixture, table extension or modular insert on the rail system
  • Clamping angles: The aluminium-titanium design of the angle brackets enables optimal and very easy handling due to their low weight.
  • Clamps: Constructed using round tubes, making them extremely robust and enabling maximum clamping forces to be achieved.
  • Table accessoires: With accessories from DEMMELER, your workplace will always be perfectly organised.