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Contact
DEMMELER Maschinenbau GmbH & Co. KG
Alpenstraße 10
87751 Heimertingen
Germany
Tel: +49 (0) 8335 / 9859-0
info(at)demmeler.com
www.demmeler.com
Siamo fermamente convinti di poter essere un leader delle innovazioni e della qualità solo se restiamo concentrati su due punti. Chi vuole fornire la migliore qualità ha bisogno di collaboratori altamente motivati ed estremamente competenti con un margine di libertà creativa molto ampio e un parco macchine molto innovativo.
Produciamo i nostri prodotti con i seguenti tipi di macchine di diverso dimensionamento:
Frese a montante, Frese a portale, Centri orizzontali, Torni, Centri di lavorazione
Nel settore dell’acciaieria lavoriamo con robot a portale e celle robotiche. Nella saldatura automatica e in quella manuale impieghiamo saldatori esperti con una formazione eccellente, in conformità alla norma DIN 18800.
In qualità di esperti nel settore della costruzione delle macchine e delle tecnologie di automatizzazione sviluppiamo continuamente i sistemi esistenti anche nel nostro settore di produzione. Abbiamo infatti realizzato già diversi dispositivi, condotte di alimentazione e modifiche alle macchine per ottimizzare costantemente la qualità e i processi. Chi smette di voler migliorare, smette anche di essere il migliore.
Demmeler garantisce la migliore qualità sul mercato, oltre ad una configurazione adeguata, alle migliori materie di base e ad una produzione ai massimi livelli grazie alla garanzia della qualità, svolta anche con macchine di misurazione delle coordinate 3D e strumenti di misurazione ottici. Al fine di garantire le tolleranze applicabili, svolgiamo controlli e misurazioni ovviamente in ambienti di misurazione climatizzati.
Chipping
Milling technology
Gantry milling machines
Soraluce PM 5000
- 180x tool changer with SK50
- Automatic milling head changeover (horizontal /vertical) => 5-sided processing
- High-pressure interior cooling: 30 bar
- Spindle drive output: 40 kW
- Distance between uprights: 3.000 mm
- Traverse paths:
X 5.500 mm Y 3.000 mm Z 1.500 mm - Machine is laser-measured
Gantry milling machines
Jobs Jomax 261
- Gantry milling machines for the high-precision machining of cubic workpieces
- Aggregate station with 5 slots
- Demmeler Tool arena
with 240 slots HSK 100 - 2 clamping tables (4.000 mm x 2.500 mm)
- Axis traverse paths:
2 X 5.000 mm (alternating operation) /
X 10.000 mm (single operation) /
Y 3.000 mm / Z 1.500 mm - Capacity: 45 kW
- Number of pallets: 2
- Changeable heads: 3
Travelling column milling machines
SHW 1 / UFZ 6
- Multiple-station processing possible
- Universal head for 5-sided processing
- Rotary table 2.200 x 2.200 mm,
25 tons load capacity as additional axis - 160 tools / HSK 100
- Spindle drive output: 50 kW
- Traverse paths:
X 16.000 mm Y 4.100 mm Z 1.600 mm - Good productivity through best dynamics and rapid motion up to 36 m/min
Bed-type milling machine
Soraluce / TR35
- Milling length: 3.500 mm
- Milling path:
Y-axis 1.400 mm / Z-axis 1.200 mm - 2x pallet changer
- Universal head for 5-sided processing
- 200 tools / SK50
- Spindle drive output: 30 kW
- Good productivity through best dynamics and rapid motion up to 30 m/min
Gantry milling machines
NC-Correa Rapid 50
- 300x tool changer with SK50
- Robot-based tool changer
- Automatic milling head changeover (horizontal /vertical) => 5-sided processing
- High-pressure interior cooling: 30 bar
- Spindle drive output: 35 kW
- Distance between uprights: 2750 mm
- Traverse paths:
X 5.500 mm Y 2.750 mm Z 1.250 mm
Gantry milling machines
Ingersoll Bohle – Doppeltischsystem
- 2x pallet changer
pallet size 5.000 x 2.000 - 280x tool changer with SK50
- Robot-based tool changer
- Automatic milling head changeover (horizontal /vertical) => 5-sided processing
- High-pressure interior cooling: 30 bar
- Spindle drive output: 80 kW
- Distance between uprights: 2650 mm
- Traverse paths:
X 5.500 mm Y 3.500 mm Z 800 mm - Machine is laser-measured
- Renishaw touch probe
Travelling column milling machines
SHW Powerspeed 5
- Multiple-station processing possible
- Universal head for 5-sided processing
- 120 tools / HSK 100
- Spindle drive output: 41 kW
- Traverse paths:
X 12.000 mm Y 2.100 mm Z 1.300 mm - Good productivity through best dynamics and rapid motion up to 30 m/min
Horizontal flexible manufacturing cell
Powercut
- 4x pallet changing system:
2x pallet size 2.400 x 1.800 mm /
2x pallet size 1.600 x 1.400 mm /
Collision circle: 3.200 mm - 280 tools / SK50
- Robot-based tool changer
- Work piece weights up to 10 t
- Spindle drive output: 40 kW
- High-pressure interior cooling: 30 bar
- Renishaw touch probe
- Traverse paths:
X 2.500 mm Y 1.800 mm Z 1.600 mm - Machine is laser-measured
Gantry milling machines
DEMMELER Powercenter / Portal PCP 1
- Dualtable systems 2 tables 4.000 x 2.500
- 280x tool changer with HSK100
up to-ø 125 - Robot-based tool changer
- Automatic milling head changeover (horizontal /vertical) => 5-sided processing and C-axis
- High-pressure interior cooling: 30 bar
- Spindle drive output: 80 kW
- Distance between uprights: 3.050 mm
- Traverse paths: X 11.500 mm / 5.500
with single table Y 4.500 mm Z 1.500 mm - Machine is laser-measured
- Renishaw touch probe
- Highest productivity through best dynamics and rapid motion up to 65 m/min
Travelling column milling machines
Soraluce FXX
- Capacity: 100 kW
- Traverse paths:
X 26.000 mm / Y 7.000 mm / Z 1.900 mm - Tool pockets: 150
- Rotary table with Ø 4.300 mm /
Collision circle: 8.000 mm - Changeable heads: 4
Travelling column milling machines
SHW Powerspeed 6
- Multiple-station processing possible
- Universal head for 5-sided processing
- Rotary table 2.200 x 2.200,
25 tons load capacity as additional axis - 160 tools / HSK 100
- Spindle drive output: 50 kW
- Traverse paths:
X 12.000 mm Y 3.100 mm Z 1.300 mm - Good productivity through best dynamics and rapid motion up to 36 m/min
Gantry milling machines
Deckel Maho DMC 200 U
- 2x pallet changing system:
2x pallet size 1.600 x 1.200 mm /
Collision circle: 2.500 mm - 120 tools / SK50
- Work piece weights up to 5 t
- Spindle drive output: 40 kW / 10.000 U/min
- High-pressure interior cooling: 30 bar
- Renishaw touch probe
- Traverse paths:
X 1.800 mm Y 2.000 mm Z 1.100 mm - 5-sided processing and spatial processing possible due to the 5 axes
- Machine is laser-measured
Chipping
Milling technology / Lathe technology
Linked FMS / horizontal processing centre
MAZAK FH-6800
Machine 1
- 240x tool changer with SK50
- Spindle drive output: 40 KW / 10.000 min-1
- High-pressure interior cooling system /
Niagara-cool-flushing system - Renishaw touch probe
- Traverse paths:
X 1.050 mm Y 800 mm Z 880 mm
Machine 2
- 80x tool changer with SK50
- Spindle drive output: 40 KW / 10.000 min-1
- High-pressure interior cooling system /
Niagara-cool-flushing system - Renishaw touch probe
- Traverse paths:
X 1.050 mm Y 800 mm Z 880 mm
Pallet changing system
- 30x pallet changing system
pallet size:
630 x 630 mm / 800 x 630 mm - Shuttle feed
- 2 setup stations for setup in parallel with primary processing time
Horizontal processing centre
Mazak FH6800
- 2-x pallet changing system
pallet size 630 x 630 mm / 800 x 630 mm - 80x tool changer with SK50
- Spindle drive output: 40 KW / 10.000 min-1,
1.200 Nm torque - High-pressure interior cooling system /
Niagara-cool-flushing system - Renishaw touch probe
- Traverse paths:
X 1.050 mm Y 800 mm Z 880 mm
Three horizontal processing centres
Mazak FH6800
- 2x pallet changing system
pallet size 630 x 630 mm / 800 x 630 mm - 80x tool changer with SK50
- Spindle drive output: 40 KW / 1.0000 min-1,
1200 Nm torque - High-pressure interior cooling system /
Niagara-cool-flushing system - Renishaw touch probe
- Traverse paths:
X 1.050 mm Y 800 mm Z 880 mm
Machining center for lathing and milling
Mazak / Integrex 400-III ST
- Max. turning Ø: 500 mm
max. work piece length: 1.500 mm
max. RPM: 4.000 RPM - Tool pockets: 49
Horizontal processing centre
DMG 50H
- Capacity: 22 kW
- Traverse paths:
X 560 mm Y 560 mm Z 510 mm
Number of pallets: 2 - Tool pockets: 40
CNC universal lathe automation
Gildemeister Sprint 65
- Max. turning Ø: 65 mm
work piece length: 150 mm
max. RPM: 5.000 RPM - Tool pockets: 36
CNC universal lathe
Gildemeister / NEF 600
- Max. turning Ø: 450 mm
work piece length: 1.150 mm
max. RPM: 3.500 RPM - Tool pockets: 12
CNC universal lathe
Gildemeister / Twin 65
- Max. turning Ø: 65 mm
max. work piece length: 150 mm
max. RPM: 7.000 RPM - Tool pockets: 24
CNC universal lathe
Gildemeister / Twin 42
- Max. turning Ø: 40 mm
work piece length: 150 mm
max. RPM: 7.000 RPM - Tool pockets: 24
Universal lathe
DMG 50 Ecoline
- Capacity: 13 kW
- Traverse paths:
X 500 mm / Y 450 mm / Z 400 mm - Number of pallets: 1
- Tool pockets: 30
Three universal milling machines
DMG 50M
- Capacity: 13 kW
- Traverse paths:
X 500 mm / Y 400 mm / Z 400 mm - Number of pallets: 1
Universal milling machine
DMG 50T
- Capacity: 13 kW
- Traverse paths:
X 500 mm / Y 400 mm / Z 400 mm - Number of pallets: 1
- Tool pockets: 16
Universal processing centre
DMG 60U duoBlock
- Capacity: 28 kW
- Traverse paths:
X 600 mm / Y 600 mm / Z 600 mm - Number of pallets: 2
- Tool pockets: 120
Steel construction
Cloos robot welding system
- 2 welding robot Qirox QRC 350
- Longitudinal cross-height carriage system for 2 robots
- Traverse paths: 16.000 mm / 2.500 mm / 1.500 mm,
- max. Collision circle: 5 m, 21 axes
- Synchronous welding of both robots on one work piece
- Position detection of the work pieces by means of laser sensors
- 2 L-manipulators: single load 5 tons,
as a counter bearing 10 tons height adjustable
Welding robot with 6 + 3 additional axes
- Welding robot gantry system with 20 m traverse path
- Two 6-axis welding robots
- Tandem welding system
- Various swivel manipulators
- Demmeler base rail system
- Multiple-station processing
Coating line
- Dimensions 20,000 x 5,000 x 5,000
- Drying capacity: 2 x 60 kW
40 modern welding stations
- Equipped with Demmeler 3D clamping system
- MIG/MAG/WIG welding systems
Continuous sandblasting line
- 12,000 x 2,500 x 600 mm
Cutting
- Including modern high-bay racking with various CNC automatic band saws
Quality assurance
in the climate chamber
ZEISS Bridge-type measuring machine
- Measuring path:
X 3.000 mm Y 2.500 mm Z 2.000 mm - Automated probe changer
- Loading axis with 3.000 mm traverse path
Granite plate
- 5.500 x 2000 mm
with measurement columns 1.200 mm
(resolution 0,001)
CNC coordinate measuring machine
Brown & Sharp
- Automated probe changer
- Granite table: 3.170 x1.400 mm
- Measuring path:
X 2.200 mm Y 1.200 mm Z 1.200 mm
Autocollimator
- Nivelltronic
- Levelltronic
