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DEMMELER Maschinenbau GmbH & Co. KG
Alpenstraße 10
87751 Heimertingen
Germany
Tel: +49 (0) 8335 / 9859-0
info(at)demmeler.com
www.demmeler.com
Gamechanger for COBOT welding: Highly efficient welding of components with a length of up to 30 metres
Clamping and welding components up to 30 metres in length. What was previously only possible using industrial robot solutions is now achieved by DEMMELER’s new COBOT WeldSpace 4.0® LINEAR with reliable repeatability and consistent precision. The result is precise weld seams and increased productivity during welding. The fully equipped welding cells, featuring welding robots and welding technology, offer a wide range of optional configuration options, providing scope for unique modularity and flexibility.
Welding cell available in the following dimensions: 3000 / 6000 / 9000 / 12000 / 15000 / 18000 / 21000 / 24000 / 27000 / 30000 x 1500 x 900 mm
| Technical specifications – Sample sizes | LINEAR 60/15 F | LINEAR 300/15 F |
| External dimensions of cell | 7378 x 3048 x 3025 mm | 30910 x 3048 x 3025 mm |
| Dimensions workspace | 6000 x 1500 x 450 mm | 30000 x 1500 x 450 mm |
| Weight | approx. 6500 kg | approx. 18500 kg |
| Max. load | 4000 kg/m2 | 4000 kg/m2 |
| Linear axis travel Fanuc CRX welding robot | 6000 mm | 30000 mm |
Product highlights
The Fanuc CRX-10iA/L collaborative welding robot moves along a dynamic linear axis. Mathematically linked for synchronised movement with the robot. Multiple axes can be integrated.
In addition to the robot, the power source, the wire feeder, the welding fume extraction system and the torch cleaning station also move along with it.
Integrated DEMMELER® 3D welding table D28 PP DemontXBlack 760, dimensions 3000 x 1500 x 450 mm. The entire range of the DEMMELER® 3D clamping system is available for the precise clamping of workpieces.
Demmeler® single-axis manipulator with counter bearing
The manipulator's rotary axis is fully integrated into the robot controller. The manipulator and robot axes move simultaneously, which ensures greater efficiency and speed during welding.
For components up to 3 m or 7 m with a maximum weight of 2000 kg
Maximum productivity
Full accessibility: The telescopic and swivelling welding protection door at the front, including a safety switch. The system is open at the top and can be loaded using a crane or forklift.
Dividing the workspace into SPACE A1 and A2 using a partition creates an additional workstation and enables highly efficient operation in a two-station setup. In principle, depending on the size of the system, multiple partitions are possible. For systems 9 m or larger, up to two partition walls are possible to create three separate workstations, which can be configured in up to four different layouts.
The integrated single-axis manipulator with counter bearing positions workpieces weighing up to 2,000 kg in the optimum welding position, eliminating the need for time-consuming reclamping of workpieces.
Possible areas of work
A large workspace without a partition
Two work areas of equal size
Two distinct work areas in a 2:3 to 1:3 ratio
Three areas of work
DEMMELER®WeldSoft F 1.2
Simple programming via drag-and-drop
Whether you are an experienced programmer or a beginner – the professional welding software DEMMELER® WeldSoft F 1.2 offers numerous features for industrial welding, such as an arc sensor, Touch Sense, etc. Programming and teaching points using the teach pendant user interface for continuous teaching. Together with the 4-button handle, creating complex welding programmes becomes much easier. The programming interface on a touchscreen pendant with simple drag-and-drop technology requires no prior robot experience.
Programming with the Tablet Teach Pendant
Clear programme management with display of various parameters
- Current runtime component
- Job runtime
- Arc time
NEW
DEMMELER® WeldSoft AI cloud programming: Automated programming for welding cobots
Automatic weld seam generation
- DEMMELER® WeldSoft AI cloud programming identifies potential weld seams and automatically generates them in the assemblies.
Automatic generation of robot movements
- Collision-free robot movements are calculated fully automatically. For precise weld seams, efficient search patterns and seamless intermediate movements.
- Positioners and additional robot axes work in perfect synchronisation to ensure maximum flexibility and productivity.
- Intelligent control automatically avoids singularities, hose bundle limits and collisions – ensuring maximum process reliability and system availability.
Automatic generation of TouchSenses
- TouchSenses are automatically generated to compensate for discrepancies between the CAD model and the actual component.
DEMMELER® job library
All COBOT and welding parameters in one place
Extensive protected DEMMELER® job library – High-performance welding jobs developed in DEMMELER‘s welding laboratory
Registered users can use the job library of the DEMMELER® WeldSoft F 1.2 software to access over 100 protected welding jobs with all the important parameters matched to the material, power source and welding process. You can also view the videos on the welding processes via QR codes on the stored data sheets.
Type of welding seam depending on material
Fillet weld
Corner weld
Overlap weld
Vertical weld
Equipment that is perfectly tailored to your specific tasks
Perfectly coordinated welding processes
- Welding systems designed for the COBOT WeldSpace 4.0®
- Robot welding equipment from the Fronius brand
- Extensive job libraries
- Integration and software extension of the DEMMELER® WeldSoft F 1.2 software
- Input of the welding jobs from the power source and simple selection using a list on the control panel
High-quality welding robots
- FANUC CRX Cobot:
User-friendly collaborative robot for users with little or no robotics experience.
Intuitive programming and operating concept
- Professional welding software with a wide range of features for industrial welding, such as an arc sensor, Touch Sense, etc.
- Programming and teaching of points using the teach pendant user interface for continuous teaching and simple drag-and-drop programming.
Ultimate flexibility and efficiency
- The cell can be flexibly integrated and adapted to changing requirements
- You have access to the comprehensive selection of DEMMELER accessories to set up your clamping fixtures as well
Maximum safety
The COBOT WeldSpace 4.0® ensures personal safety in both setup mode and automatic mode:
- Telescopic and swivelling welder's safety door with integrated safety switch
- Secure work areas and laser scanners
High-vacuum extraction system
Travelling high-vacuum extraction system in combination with powerful extraction welding torch
- Separates more than 99.9% of the captured welding fume particles
Download Product Brochure
COBOT WeldSpace 4.0® LINEAR
For more information about the DEMMELER COBOT WeldSpace 4.0® LINEAR and its equipment options, simply download the product brochure.
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