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DEMMELER Maschinenbau GmbH & Co. KG

Alpenstraße 10
87751 Heimertingen
Germany

Tel: +49 (0) 8335 / 9859-0
Fax: +49 (0) 8335 / 9859-27
info@demmeler.com
www.demmeler.com

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Precision and power on 14,000 square metres

We are firmly convinced that we can only persist as an innovation and quality leader if we consistently focus on two points. Delivering the best quality requires highly motivated employees with excellent technical skills and extensive creative freedom as well as a highly innovative train of machines.

We fabricate our products with the following machine types in various dimensions, among others:
Travelling column milling machines, Gantry milling machines, Horizontal centres, Lathes, Processing centres

In steel construction we work with gantry robots and robot cells among others. Here and also in manual welding, we employ welding specialists with excellent training who hold the proof of suitability certificate according to DIN 18800.

As experts in the fields of mechanical engineering and automation technology, we also pursue the continuous further development of existing systems in our manufacturing sector. We have already realised a variety of fixtures, delivery systems and machine adaptations for the continuous optimisation of processes and quality. If you stop getting better, you stop being good.

In addition to a corresponding layout, the best base materials and excellence in production, Demmeler guarantees the best quality in the market through quality assurance equipped among other things with 3D coordinate measuring machines and optical measuring instruments. Naturally inspections and measurements are performed in air-conditioned measuring rooms in order to ensure that the corresponding tolerances are met.

Overview Machinery

Chipping
Milling technology

Gantry milling machines
Soraluce PM 5000

  • 180x tool changer with SK50
  • Automatic milling head changeover (horizontal /vertical) => 5-sided processing
  • High-pressure interior cooling: 30 bar
  • Spindle drive output: 40 kW
  • Distance between uprights: 3.000 mm
  • Traverse paths: 
    X 5.500 mm  Y 3.000 mm  Z 1.500 mm
  • Machine is laser-measured

Gantry milling machines
Jobs Jomax 261

  • Gantry milling machines for the high-precision machining of cubic workpieces
  • Aggregate station with 5 slots
  • Demmeler Tool arena
    with 240 slots HSK 100
  • 2 clamping tables (4.000 mm x 2.500 mm)
  • Axis traverse paths: 
    2 X 5.000 mm (alternating operation) / 
    X 10.000 mm (single operation) / 
    Y 3.000 mm / Z 1.500 mm
  • Capacity: 45 kW
  • Number of pallets: 2
  • Changeable heads: 3

Travelling column milling machines
SHW 1 / UFZ 6

  • Multiple-station processing possible
  • Universal head for 5-sided processing
  • Rotary table 2.200 x 2.200 mm, 
    25 tons load capacity as additional axis
  • 160 tools / HSK 100
  • Spindle drive output: 50 kW
  • Traverse paths: 
    X 16.000 mm  Y 4.100 mm Z 1.600 mm
  • Good productivity through best dynamics and rapid motion up to 36 m/min

Bed-type milling machine
Soraluce / TR35

  • Milling length: 3.500 mm 
  • Milling path: 
    Y-axis 1.400 mm / Z-axis 1.200 mm      
  • 2x pallet changer    
  • Universal head for 5-sided processing    
  • 200 tools / SK50    
  • Spindle drive output: 30 kW      
  • Good productivity through best dynamics and rapid motion up to 30 m/min

Gantry milling machines
NC-Correa Rapid 50

  • 300x tool changer with SK50
  • Robot-based tool changer
  • Automatic milling head changeover (horizontal /vertical) => 5-sided processing
  • High-pressure interior cooling: 30 bar
  • Spindle drive output: 35 kW
  • Distance between uprights: 2750 mm
  • Traverse paths: 
    X 5.500 mm Y 2.750 mm Z 1.250 mm

Gantry milling machines
Ingersoll Bohle – Doppeltischsystem

  • 2x pallet changer
    pallet size 5.000 x 2.000
  • 280x tool changer with SK50
  • Robot-based tool changer
  • Automatic milling head changeover (horizontal /vertical) => 5-sided processing
  • High-pressure interior cooling: 30 bar
  • Spindle drive output: 80 kW
  • Distance between uprights: 2650 mm
  • Traverse paths: 
    X 5.500 mm Y 3.500 mm Z 800 mm
  • Machine is laser-measured
  • Renishaw touch probe
     

Travelling column milling machines
SHW Powerspeed 5

  • Multiple-station processing possible
  • Universal head for 5-sided processing
  • 120 tools / HSK 100
  • Spindle drive output: 41 kW
  • Traverse paths: 
    X 12.000 mm  Y 2.100 mm  Z 1.300 mm
  • Good productivity through best dynamics and rapid motion up to 30 m/min

Horizontal flexible manufacturing cell  
Powercut

  • 4x pallet changing system:
    2x pallet size 2.400 x 1.800 mm / 
    2x pallet size 1.600 x 1.400 mm / 
    Collision circle: 3.200 mm    
  • 280 tools / SK50          
  • Robot-based tool changer    
  • Work piece weights up to 10 t          
  • Spindle drive output: 40 kW          
  • High-pressure interior cooling: 30 bar          
  • Renishaw touch probe
  • Traverse paths: 
    X 2.500 mm  Y 1.800 mm  Z 1.600 mm          
  • Machine is laser-measured

Gantry milling machines
DEMMELER Powercenter / Portal PCP 1

  • Dualtable systems 2 tables 4.000 x 2.500
  • 280x tool changer with HSK100 
    up to-ø 125
  • Robot-based tool changer
  • Automatic milling head changeover (horizontal /vertical) => 5-sided processing and C-axis
  • High-pressure interior cooling: 30 bar
  • Spindle drive output: 80 kW
  • Distance between uprights: 3.050 mm
  • Traverse paths: X 11.500 mm / 5.500 
    with single table Y 4.500 mm  Z 1.500 mm
  • Machine is laser-measured
  • Renishaw touch probe
  • Highest productivity through best dynamics and rapid motion up to 65 m/min

Travelling column milling machines
Soraluce FXX

  • Capacity: 100 kW
  • Traverse paths: 
    X 26.000 mm / Y 7.000 mm / Z 1.900 mm
  • Tool pockets: 150
  • Rotary table with Ø 4.300 mm / 
    Collision circle: 8.000 mm
  • Changeable heads: 4

Travelling column milling machines
SHW Powerspeed 6

  • Multiple-station processing possible
  • Universal head for 5-sided processing
  • Rotary table 2.200 x 2.200, 
    25 tons load capacity as additional axis
  • 160 tools / HSK 100
  • Spindle drive output: 50 kW
  • Traverse paths: 
    X 12.000 mm  Y 3.100 mm  Z 1.300 mm
  • Good productivity through best dynamics and rapid motion up to 36 m/min

Gantry milling machines
Deckel Maho DMC 200 U

  • 2x pallet changing system:
    2x pallet size 1.600 x 1.200 mm / 
    Collision circle: 2.500 mm     
  • 120 tools / SK50          
  • Work piece weights up to 5 t          
  • Spindle drive output: 40 kW / 10.000 U/min
  • High-pressure interior cooling: 30 bar          
  • Renishaw touch probe
  • Traverse paths: 
    X 1.800 mm  Y 2.000 mm  Z 1.100 mm          
  • 5-sided processing and spatial processing possible due to the 5 axes        
  • Machine is laser-measured

Chipping
Milling technology / Lathe technology

Linked FMS / horizontal processing centre
MAZAK FH-6800

Machine 1

  • 240x tool changer with SK50     
  • Spindle drive output: 40 KW / 10.000 min-1    
  • High-pressure interior cooling system / 
    Niagara-cool-flushing system     
  • Renishaw touch probe     
  • Traverse paths: 
    X 1.050 mm  Y 800 mm  Z 880 mm     


Machine 2

  • 80x tool changer with SK50     
  • Spindle drive output: 40 KW / 10.000 min-1    
  • High-pressure interior cooling system / 
    Niagara-cool-flushing system     
  • Renishaw touch probe     
  • Traverse paths: 
    X 1.050 mm  Y 800 mm  Z 880 mm     

 
Pallet changing system

  • 30x pallet changing system 
    pallet size: 
    630 x 630 mm / 800 x 630 mm     
  • Shuttle feed    
  • 2 setup stations for setup in parallel with primary processing time    

Horizontal processing centre
Mazak FH6800

  • 2-x pallet changing system 
    pallet size 630 x 630 mm /  800 x 630 mm     
  • 80x tool changer with SK50     
  • Spindle drive output: 40 KW / 10.000 min-1, 
    1.200 Nm torque     
  • High-pressure interior cooling system / 
    Niagara-cool-flushing system     
  • Renishaw touch probe     
  • Traverse paths: 
    X 1.050 mm  Y 800 mm  Z 880 mm     

Three horizontal processing centres
Mazak FH6800

  • 2x pallet changing system 
    pallet size 630 x 630 mm / 800 x 630 mm     
  • 80x tool changer with SK50     
  • Spindle drive output: 40 KW / 1.0000 min-1, 
    1200 Nm torque     
  • High-pressure interior cooling system / 
    Niagara-cool-flushing system     
  • Renishaw touch probe     
  • Traverse paths: 
    X 1.050 mm  Y 800 mm  Z 880 mm

Machining center for lathing and milling
Mazak / Integrex 400-III ST

  • Max. turning Ø: 500 mm
    max. work piece length: 1.500 mm
    max. RPM: 4.000 RPM
  • Tool pockets: 49    

Horizontal processing centre
DMG 50H

  • Capacity: 22 kW
  • Traverse paths:
    X 560 mm  Y 560 mm  Z 510 mm
    Number of pallets: 2
  • Tool pockets: 40

CNC universal lathe automation
Gildemeister Sprint 65

  • Max. turning Ø: 65 mm
    work piece length: 150 mm
    max. RPM: 5.000 RPM
  • Tool pockets: 36

CNC universal lathe
Gildemeister / NEF 600

  • Max. turning Ø: 450 mm
    work piece length: 1.150 mm
    max. RPM: 3.500 RPM
  • Tool pockets: 12

CNC universal lathe
Gildemeister / Twin 65

  • Max. turning Ø: 65 mm
    max. work piece length: 150 mm
    max. RPM: 7.000 RPM
  • Tool pockets: 24

CNC universal lathe
Gildemeister / Twin 42

  • Max. turning Ø: 40 mm
    work piece length: 150 mm
    max. RPM: 7.000 RPM
  • Tool pockets: 24

Universal lathe
DMG 50 Ecoline

  • Capacity: 13 kW
  • Traverse paths:
    X 500 mm / Y 450 mm / Z 400 mm
  • Number of pallets: 1
  • Tool pockets: 30

Three universal milling machines
DMG 50M

  • Capacity: 13 kW
  • Traverse paths:
    X 500 mm / Y 400 mm / Z 400 mm
  • Number of pallets: 1

Universal milling machine
DMG 50T

  • Capacity: 13 kW
  • Traverse paths:
    X 500 mm / Y 400 mm / Z 400 mm
  • Number of pallets: 1
  • Tool pockets: 16

Universal processing centre
DMG 60U duoBlock

  • Capacity: 28 kW
  • Traverse paths:
    X 600 mm / Y 600 mm / Z 600 mm
  • Number of pallets: 2
  • Tool pockets: 120

Steel construction

Cloos robot welding system

  • 2 welding robot Qirox QRC 350
  • Longitudinal cross-height carriage system for 2 robots
  • Traverse paths: 16.000 mm / 2.500 mm / 1.500 mm, 
  • max. Collision circle: 5 m, 21 axes
  • Synchronous welding of both robots on one work piece
  • Position detection of the work pieces by means of laser sensors
  • 2 L-manipulators: single load 5 tons,
    as a counter bearing 10 tons height adjustable

Welding robot with 6 + 3 additional axes

  • Welding robot gantry system with 20 m traverse path
  • Two 6-axis welding robots
  • Tandem welding system
  • Various swivel manipulators
  • Demmeler base rail system
  • Multiple-station processing

Coating line

  • Dimensions 20,000 x 5,000 x 5,000
  • Drying capacity: 2 x 60 kW

40 modern welding stations

  • Equipped with Demmeler 3D clamping system
  • MIG/MAG/WIG welding systems

Continuous sandblasting line

  • 12,000 x 2,500 x 600 mm

Cutting

  • Including modern high-bay racking with various CNC automatic band saws

Quality assurance
in the climate chamber

ZEISS Bridge-type measuring machine

  • Measuring path: 
    X 3.000 mm  Y 2.500 mm  Z 2.000 mm    
  • Automated probe changer
  • Loading axis with 3.000 mm traverse path

Granite plate

  • 5.500 x 2000 mm 
    with measurement columns 1.200 mm 
    (resolution 0,001)      

CNC coordinate measuring machine
Brown & Sharp

  • Automated probe changer
  • Granite table: 3.170 x1.400 mm
  • Measuring path: 
    X 2.200 mm  Y 1.200 mm  Z 1.200 mm

Autocollimator

  • Nivelltronic
  • Levelltronic